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Discussing this with @richardlau it looks like a recent change to he error is coming out of tools/gyp/pylib/gyp/common.py has caused the release machines to fail building nightlies:
https://nodejs.org/download/nightly/v23.0.0-nightly202405131d7d094a98/
Most likely nodejs/node#52835
@richardlau mentioned that the test machines have a newer version of Python due to some other issue, so that PR might have broken compatibility with Python 3.6 which is on the release machines, while the test machines have Python 3.7
@targos I think you pulled 52835 into the release proposal for the next 22 so FYI you might have problems building the release.